The required clutch lever pull (with the clutch cable end at the OEM slot on the lever) has been reduced to 12 lbs. If the crank end is conular you might try a flywheel removal trick. A. VAT. 12X18.5X0.5 Washer (92200-1487) Note: The OEM Versys oil pump chain and sprocket are also used. The tool was still stuck in the crankshaft end but at least it was accesible. The engine torque spinned the tool very fast and the clutch popped right off. I started the engine with a quick burst of gas and stalling it right after. Whether you're after more mid-range power that hits in the 35-40 MPH range, a quieter ride without any clutch whining, better back-shifting when cornering, or all of the above, the Kawasaki Teryx clutches and clutch kits at Everything Kawasaki Offroad are guaranteed to bring the upgrades you seek. But putting stuff back on I'm finding its a bit more difficult. KAWASAKI ZX10R 2004-2013 Clutch Holding Tool. You can get a three jaw puller on the clutch if you remove the driver side rear tire. You can rent one at the local rental store How ever, now is stuck in forward us debt clock com KapscoMoto KapscoMoto has become famous for having some of the lowest prices anywhere Economy clutch puller kawasaki mule 620 KAF620 4000 4010 2009-2017 4WD trans Covers all 2005-2010 Kawasaki KAF400 Mule 600 2x4 / Mule 610 4x4 / Mule 610 4x4 XC Models 2011-2016 . i know, i just didn't want to wait until one arrived. You can pick up an actual clutch holder tool (modified vise grips) for around $12 off of ebay, i got one and it worked great. (4) MSA M33 Clutch ATV Wheels - Satin Black [12x7] +10mm, 4/156 [M33-02756] (1) RuggedPRO Chrome Lug Kit & Valve Stems - 12mm x 1 com offers 3,181 kawasaki clutch products Buy ALL NEW US MADE Professional Grade 14mm PRIMARY PULLEY PULLER BOLT TOOL for CVT PRIMARY TORQUE CONVERTER CLUTCH FOR KAWASAKI ATV PRAIRIE BRUTE V FORCE MULE KAF620 300 400 . Well worth the investment to me. Tried both electric and air impacts, have a clutch holder for my YZ250 but the groves in the hub are to small. All of these machines require clutch puller tool, JDG1641. Unscrew the clutch drum screw, located in the hole at the base of the clutch drum. Set that out and now we have access to our clutch. GB Automotive . I'd use a grade 8 bolt and cut a long 1/4 - 5/16" grade 8 bolt to make the rod. Trying to put my son's bike back together. In this video, we remove the engine from the 1993 Kawasaki Mule 500 KAF300B1, which involved removing the primary clutch and the secondary clutch, both of wh.. KLR-Mule. Last but not least, the pto itself could be bad. After that it should pull away from the engine. Modified a 1/2" bolt, by . Drain the engine oil. Please Note: Gators with SN 060001 and above use a different puller, JDG11200 with different threads. Aug 3, 2011. Our Top Picks: Best Overall: Buy: Tusk Off-Road Kawasaki Clutch Removal Without Tool READ REVIEW. The tools can even be extended to create more leverage if required with any simple workshop tool, or simple tube but the tools themselves are . LostinBaja New Member Oct 28, 2018 #3 Thanks, that will help a bunch. step 6- pull hub out a little, there will be a spacer and roller bearings that are located on the shaft. First you should use a pry bar with a bend on the end, Take your original flywheel bolt to your local hardware or auto parts store and get the same size but shorter in length. . The stainless steel finish with lasered R&G logo gives you the ultimate corrosion protection, whilst looking great and helping to protect those expensive levers and clip-ons from damage in the event of a drop or crash. Then, I put the belt back on. Search: Kawasaki Mule Clutch Removal. Rotate the clutch release lever clockwise as far as it will go. . Removal How to remove a clutch without the tool . KAWASAKI ATV CLUTCH PULLER REMOVER TOOL KVF650 PRAIRIE 650KVF 4WD 4X4 2002 2003 Condition: New 3 available / 45 sold US $24.95 Add to cart Estimated between Tue, Aug 30 and Thu, Sep 1 to New $29.00 Free shipping New $32.99 Free shipping New $32.99 Free shipping New $32.99 Free shipping $17.39 $10.19 $13.79 $31.95 Report item Description country Active Member Jul 18, 2018 #3 Most items ship to dealer within 5-7 business days for free. The 2011 model is the latest model as of late 2010 Parts are just part of what we do Posted on 27 Jun, 2016 Model: 2009 Kawasaki Mule 4010 4x4 Pages: 135 Please do not remove these systems, or alter If this adjustment does not fix the problem then you will need a new clutch or at least new parts to fix up your old clutch 50: High Definition . They undergo comprehensive evaluation to ensure the hightest quality and durability standards to help maximize the life of your vehicle, and give you peace of mind that your Kawasaki is . This should pull the clutch cover up to the transmission. Registered. 18.00. I do realize I misread my tape measure once in video once in video #2 The driven clutch should slide off but they do get stuck and can be a pain to remove. To my pleasant surprise, this technique works GREAT!!!! Note: Clutch Removal Tool is vehicle specific product. Here are some (more on that in a bit) of the parts you will need to put your clutch back together, starting with the upper left and going clockwise we have: Gasket, Clutch 11060-1325 Gasket, Clutch Cover 11061-0923 Plate-Friction (x7) 13088-0042 Plate-Clutch 13089-1085 O-Ring 670B1506 Washer (x2) 11009-1344 Gasket, Pump Cover 11060-1328 It starts great and runs good Engine and transmission air intakes are under the dash for good waterproofing and extra protection from dust Buy ALL NEW US MADE Professional Grade 14mm PRIMARY PULLEY PULLER BOLT TOOL for CVT PRIMARY TORQUE CONVERTER CLUTCH FOR KAWASAKI ATV PRAIRIE BRUTE V FORCE MULE KAF620 300 400 3000 3020 4000 4010 4020 650 360 . Yet, the obsolete KLR600 clutch may work; kick-starter transplants to KLR650's have used the older clutch if I'm not mistaken. On my '05, which has six springs, this isn't necessary. Using a break wrench and some rigged contraption to hold the clutch in place. Club Car Driven Clutch Removal. Remove the set screws that hold the clutch cover (keep them in order), place an oil tray underneath as oil will be sitting on the inside of the cover ready to pour out. (in between the slots) Made in the UK by EBC Brakes, these laser cut clutch tools make clutch removal, loosening of the drive shaft bolts and re-tightening a breeze, without any fear of damage to your expensive clutch basket. All. 5. Also get two lock washers to fit the bolt, Screw the shorter bolt with both lock washers into the end of the crank (lock washers should clear the flywheel) just snugging . I have to honestly say that I had my doubts about this procedure, but after unsuccessful trying to remove clutch with a make-shift puller and a slide hammer with heat applied, I resorted to the "grease gun" technique. Using an air gun, remove the center bolt and centering washer from the drive clutch. Shop authentic Kawasaki accessories and merchandise. Working on a primary clutch refurb, bought the EPI kit. 39.99 ex. the rest is pretty intuitive. Then from the clutch rod going into the bottom of the cover. Mule Kawasaki Removal Clutch . Watched every video and read our service manual- they all suggest the clutch should slide off. Special dealer only items may be excluded. We understand that the main front clutch requires the special bolt tool to remove but were told by the Kawasaki dealer that the rear, driven clutch should come off without a tool. QUALITY PERFORMANCE DURABILITY. a Kawasaki Teryx clutch removal tool by UTV . Additional shipping charges apply to qualified ship to home orders. Clutch Installation the tool runs about 76 the tool runs about 76. give yourself some slack so you can get some speed up before the chain goes taught. The springs are loose when the bolts have just a few threads engaged. You smack them on the end with a hammer and they twist the head. Motoforti Primary Drive Clutch Puller Remove Tool for Kawasaki Mule 600 2005-2015 57001-1429 ATV UTV Remove Tool. It does take a clutch removal tool to remove the drive clutch from the crankshaft. Search: Kawasaki Mule Clutch Removal. or at least need adjusted.if it has an adjustment. step 4- use the impact wrench on the nut. or. Take your style to the next level with Maintenance Products. Torque spec is 132 Nm (97.4 ftlbs . blk00ss. This is so you can remove the clutch cover without dropping too much oil. I took it loose from the lever first. attach a chain to the flywheel and attach the other end to a good truck. Best For Heavy Duty: Buy: Elonn Kawasaki Clutch Removal Without Tool READ REVIEW. Here's a picture of a homemade Club Car drive clutch puller with measurements for the bolt and the rod. 2 hoses and 1 sensor are hooked into the back of the 3rd piece. Choose a machine Use one of my Saved Machines Items 1 - 36 of 36 View all Page 1 Sort By Tusk Flex Drive Clutch Cover Removal Tool $15.99 $26.99 You save 41% Compare Remove the clutch cover, the gasket will need to be replaced on re-assembly so all the bits of the old gasket will need to be cleaned from the mating surfaces prior to re-assembly. Promaster 250Z, 260Z, 272Z 09254300A 8/04 Printed in USA Service Manual 992018, 020, 023, 027, 029, 030 992032, 033, 034, 035 . 6. Search: Kawasaki Mule Clutch Removal. remove the flywheel cover and park the bike one one side. Best For Quality Steel: They are available on Ebay for pennies on the dollar as compared to the Kawasaki part number, and work as well. If they came loose, it won't work. (11) Maintenance Tools & Parts (202) Performance Chemicals & Cleaners (18) Performance Oils (15) Oil Change Kits . HotRodCarts Cartaholic Add to Cart Compare. How to remove primary clutch from atv no special tools. This item: Primary Drive Clutch Puller Remove Tool Compatible with Kawasaki ATV KFX700 KVF360 KAF620 KVF400 KVF650 KVF750 Suzuki LT-V700F TWIN PEAKS 700 Arctic Cat 650 V2 (7.874inch, 200MM Length) $11.99 Gates 19G3218 G-Force Continuously Variable Transmission (CVT) Belt $48.52 . This item: Primary Drive Clutch Puller Tool for Kawasaki Brute Force Prairie Mule KVF750 KVF700 KVF650 KAF620 KVF400 KVF360 KVF300 KAF620,Replace OE #57001-1404/57001-1429,Compatible With Suzuki 700/Arctic Cat $14.99 Kawasaki 59011-0003 OEM Drive Belt Brute Force Prairie $109.68 kawasaki prairie 360 belt brute force 750 tuner fe290 clutch puller 12-28-15, 12:00 PM. Taking stuff off without holder was easy, I used an impact. Man heman must of tighten this nut down. 2020 MULE PRO-MX At the click of a mouse you have access to the . When you pull the cover off, make sure the seal is still intact. Take the clutch cover off. Price and specifications are subject to change without notice or liability. The special tool is being used to hold back the spring pressure of the clutch springs while removing the three retaining bolts, maybe to keep the springs from shooting the bolts out when you remove them. bdl.makers.modena.it; Views: 24984: Published: 9.09.2022: Author: bdl.makers.modena.it: Search: table of content. Only took about 30 minutes to get down to the cover and get it off, but I have been stuck for hours trying to get the rear clutch off. Then put the bolt in the end of the shaft tight and rap the bolt head to shake it loose. I have ridden with this slipper clutch for over 3000 km and have never looked back. lbg.salvamento.tv.it; Views: 22203: Published: 13.09.2022: Author: lbg.salvamento.tv.it: Search: table of content. Part 1; Part 2; Part 3; . Best For Worth The Money: Buy: Pit Posse Kawasaki Clutch Removal Without Tool READ REVIEW. Kawasaki Clutch Mule Removal . Thanks:banghead: An epicyclic differential can use epicyclic gearing to split and apportion torque asymmetrically between the front and rear axles Kawasaki Mule 3010 3020 3000 Workshop Service Manual Original Factory Service Repair Workshop Manual is a.. Price and specifications are subject to change without notice or liability. Clean the bottom of the clutch cover and transmission as best you can, so that any possible oil leaks will be easy to spot. Search: Kawasaki Mule Clutch Removal. Here's an example: Loosen the nuts , and slide the lower end of the clutch The Clutch Cover Gasket is a reusable gasket for easier removal. Availability is subject to . Trying to loosen the spider and it will not budge at all. Posted November 18, 2021. I put heat on the center of the clutch for 5 minutes. 4. also if you have a clutch stuck on the engine remove clutch retaining bolt and fill hole with water then get a bolt that fits the threaded . If you need to fix or replace the clutch on your trimmer, you will be able to follow along step by step at the best way to take the trimmer apart so you can get to the clutch. I was wondering if anyone had any ides before I grind my tool down to fit. . Their metric combo wrench sets top out at 25mm and their jumbo set starts at 35mm. NovaKaw650 Super Moderator Joined Sep 26, 2004 12,656 Posts Video Loading Try shooting some penetrating oil on the shaft on both sides of the clutch and let it soak a hour or so. 49-64 of 214 results for "kawasaki . Gently hold the boss with the clutch basket tool and tighten the center nut with a heavy duty impact gun. I'm not sure what's wrong with it yet but if your having these same problems I'll have more videos soon 1984 633CSi, 1985 635CSi, 1985 325e, 1987 325is, 1993 325is, 1995 318is, 1995 M3, 2003 F150 Joined Jan 6, 2008 This is the only set that has a 32mm now it appears.. Northern Tool does have the 32mm individually for $9 though.. hornhospital D'oh, You Kids! Prev. KAWASAKI ZX10R 2004-2013 Clutch Holding Tool A clutch holding tool is used for the removal and assembly of the clutch by locking the inner shaft and the outer basket enabling the retaining nut to be removed or tighten without damage to the parts. Re-install the 12 bolts, and torque them down to 7.25 ft/lbs. If the drive clutch was removed without the removal tool, then you may have created another problem that would simply make engine replacement the most sensible solution. Slide the dust cover [A] at the clutch cable lower end out of place. Appleton, WI 54914 (920) 644-5280 (TEXT OUR TEAM) (920) 230-1172 Mon-Fri 6:00AM - 9:00PM CST Sat-Sun 9:00AM - 4:00PM CST customerservice@everythingkawasakioffroad.com Pull that out of the way. UTV Clutch Tools You are viewing a combination of machine-specific and universal parts. They are cheap (I think I have thee of them) and they have a 1/2 drive head on them you can put a socket on. Cheap Shipping Kawasaki produced the Mule 3010 utility vehicle between 2001 to 2008 KACR Kawasaki Automatic Compression Release I searched the Internet for an explanation of "how" the KACR actually releases cylinder compression to make starting your engine easier, but none went into any useful detail other than to say a KACR holds an exhaust valve open . Drain the oil from the engine first, You should be able to remove the engine from the frame with the clutch still on. After that. KLR600 clutch basket compatible only with very early model KLR650's. Basket design change, addition of a couple of disks in KLR650 evolution, IIRC. We understand that the main front clutch requires the special bolt tool to remove but were told by the Kawasaki dealer. ), then attatch that sum-bitch to the frame and your all set. step 5- pull basket out and remember how the metal spring washers came out. Unscrew the clutch drum screw and remove the clutch drum. Drive a couple of wood wedges behind the clutch and against the shaft. There is a tip provided for removing those tricky clutch drum screws as sometimes you cannot get some parts out as easily as they look. Do not under any circumstance attempt to pull the clutch with anything other than the removal tool made for that purpose. I do not have the luxury of doing this in my shop, and only have limited tools at my place in Nevada. I don't have an official Spider remover tool. if you need to pull the drive clutch and don't have a puller, take out the bolt, fill the space with grease, just pump it it till no more will go, (you can roll the sled on its' side and fill the space with oil or any fluid), get a bolt that will thread into the clutch and tighten it down..the hydraulic pressure will pop off the . This is because the retainer bolt screws into thread in the end of the crankshaft not the clutch itself. Also check the wires that attetch to the pto clutch. Only worry is it may not be a good idea to be smacking inward on the end of the crankshaft (?) in general if you have a driven clutch stuck on the shaft for me i have found the best way was to just bust off the aluminum and use a cutting wheel to split the clutch shaft. Dec 18, 2012. Stick a penny in between the clutch gear and crank gear then give a quick hit with a impact wrench and it will come right off or on I have never used a clutch tool but thats only because Im too lazy to make one and to cheap to buy one Hawaii-Mike 972 74 1:21 AM - Mar 17 #5 Yup Johnny O's method is better. Kawasaki Ninja 400 / Z400 Clutch Slipping, Poor Shifting, False Neutrals, and Dropping Gears - Explained and Fixed! Please choose a machine to display parts specific to your machine or select a part below. Feature: Its thread is M14x1.5. 21 - 29 of 29 Posts. #2 The bolt needs to be 7/16 fine thread for a 88 and up Club Car.